"Characterisation of the spatial variability of material properties of Gilsocarbon and NBG-18 using random fields"
Jose Arregui-Mena, Philip Edmondson, Lee Margetts, DV Griffiths, William Windes, Mark Carroll, Paul Mummery,
Journal of Nuclear Materials
Vol. 511
2018
91-108
Link
Graphite is a candidate material for Generation IV concepts and is used as a moderator in Advanced Gascooled
Reactors (AGR) in the UK. Spatial material variability is present within billets causing different
material property values between different components. Variations in material properties and irradiation
effects can produce stress concentrations and diverse mechanical responses in a nuclear reactor graphite
core. In order to characterise the material variability, geostatistical techniques called variography and
random field theory were adapted for studying the density and Young's modulus of a billet of Gilsocarbon
and NBG-18 graphite grades. Variography is a technique for estimating the distance over which
material property values have significant spatial correlation, known as the scale of fluctuation or spatial
correlation length. The paper uses random field theory to create models that mimic the original spatial
and statistical distributions of the original data set. This study found different values of correlation length
for density and Young's modulus around the edges of a Gilsocarbon billet, while in the case of NBG-18,
similar correlation lengths where found across the billet. Examples of several random fields are given to
reproduce the spatial patterns and values found in the original data. |
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"Development of mesopores in superfine grain graphite neutronirradiated at high fluence"
Cristian Contescu, Jose Arregui-Mena, Philip Edmondson,
Carbon
Vol. 141
2019
663-675
Link
Microstructural changes induced by neutron irradiation of superfine grain graphite G347A (Tokai Carbon,
Japan) were examined by nitrogen adsorption at 77 K and by three microscopy techniques (SEM, TEM
and FIB-SEM tomography). The specimens were irradiated at doses of up to 30 dpa, covering stages
before and after the turnaround fluence at three temperatures (300, 450, 750 C) of their irradiation
envelope. The initial graphite densification at low fluences did not produce any detectable effect in the
pore size range (<350 nm) measured by gas adsorption. However, graphite irradiated at high fluences,
after turnaround, showed severe structural changes. At all three temperatures and high irradiation fluences,
gas adsorption revealed significant increase of the volume of narrow mesopores (<5e20 nm) and
up to five times increase of BET surface area, both in linear relationship with the relative volume
expansion. Analysis of microscopy images showed multiplication of fine macropores (>50 nm) at high
irradiation fluences and more structural changes on multiple scales, from nanometers to microns. This
work demonstrates the unique ability of gas adsorption techniques to analyze open pores with sizes
between sub-nanometer and sub-micron in bulk nuclear graphite, with supporting microscopy results. |
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"Development of mesopores in superfine grain graphite neutron-irradiated at high fluence"
Cristian Contescu, Jose Arregui-Mena, Anne Campbell, Philip Edmondson,
Carbon
Vol. 141
2018
663-675
Link
Microstructural changes induced by neutron irradiation of superfine grain graphite G347A (Tokai Carbon, Japan) were examined by nitrogen adsorption at 77 K and by three microscopy techniques (SEM, TEM and FIB-SEM tomography). The specimens were irradiated at doses of up to 30 dpa, covering stages before and after the turnaround fluence at three temperatures (300, 450, 750 °C) of their irradiation envelope. The initial graphite densification at low fluences did not produce any detectable effect in the pore size range (<350 nm) measured by gas adsorption. However, graphite irradiated at high fluences, after turnaround, showed severe structural changes. At all three temperatures and high irradiation fluences, gas adsorption revealed significant increase of the volume of narrow mesopores (<5–20 nm) and up to five times increase of BET surface area, both in linear relationship with the relative volume expansion. Analysis of microscopy images showed multiplication of fine macropores (>50 nm) at high irradiation fluences and more structural changes on multiple scales, from nanometers to microns. This work demonstrates the unique ability of gas adsorption techniques to analyze open pores with sizes between sub-nanometer and sub-micron in bulk nuclear graphite, with supporting microscopy results. |
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"Electron tomography of unirradiated and irradiated nuclear graphite"
Michael Ward, Chad Parish, Yutai Katoh, Philip Edmondson, Jose Arregui-Mena,
Journal of Nuclear Materials
Vol. 545
2021
Link
Graphite is the moderator material of several Generation IV nuclear reactor concepts, as well as the British Advanced Gas-cooled Reactors (AGR). Porosity can heavily influence the material properties, me- chanical irradiation response, and neutron induced shrinkage or swelling of nuclear-grade graphite. Due to the sub-micron size of several types of pores found in graphite, only a high-resolution imaging tech- nique such as electron tomography are capable of visualizing these features in three dimensions. In this research, we used electron tomography to characterize as-received and neutron irradiated samples of IG-110 nuclear-grade graphite to show for the first time the 3D structure of both native and irradiation- induced nano-cracks. This technique also reveals unique characteristics of graphite such as the structure that surrounds pores and could be used to inform molecular dynamic simulations of irradiated graphite and experimental techniques such as gas-absorption. This research also shows the utility of this technique for the study of other nuclear porous carbon-based materials. |
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"Multiscale characterization and comparison of historical and modern nuclear graphite grades"
Jose Arregui-Mena,
Materials Characterization
Vol. 190
[unknown]
Beginning with Chicago Pile I, graphite has been used as a moderator material in nuclear power stations and is
considered a potential material for use in future Generation IV advanced reactors. The microstructure of graphite
is responsible for much of its mechanical and thermo-physical properties, and how it responds to irradiation. To
understand graphite microstructure, it is necessary to understand its porosity at the macro- and micro-scales; and
to understand its porosity, it is necessary to characterize the morphological connectivity of the void content and
the two main phases of graphite: filler and binder. Here, using several microscopy and analytical techniques, a
detailed examination of the heterogeneity, microstructure and pore structure of different graphite grades and
their binder and filler phases is presented. Significant differences were found between coarser and finer nuclear
grades. Coarse grades have a more diverse range of filler particles, pores and thermal cracks. Finer grades have a
more well-defined pore size distribution, fewer variations of filler particles sizes and do not contain as many large
thermal cracks. Fine grades tend to have a well-connected network of pores whereas coarser grades contain a
larger content of closed porosity. The framework developed within this work can be applied and used to assess
the various graphite grades that would down-select materials for specific use in graphite moderated reactor
designs. |
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"Multiscale characterization and comparison of historical and modern nuclear graphite grades"
Jose Arregui-Mena, Robert Worth, William Bodel, Benjamin Maerz, wenjing li, Anne Campbell, Erkan Cakmak, Nidia Gallego, Cristian Contescu, Philip Edmondson,
Materials Characterization
Vol. 190
2024
112047
Link
Beginning with Chicago Pile I, graphite has been used as a moderator material in nuclear power stations and is considered a potential material for use in future Generation IV advanced reactors. The microstructure of graphite is responsible for much of its mechanical and thermo-physical properties, and how it responds to irradiation. To understand graphite microstructure, it is necessary to understand its porosity at the macro- and micro-scales; and to understand its porosity, it is necessary to characterize the morphological connectivity of the void content and the two main phases of graphite: filler and binder. Here, using several microscopy and analytical techniques, a detailed examination of the heterogeneity, microstructure and pore structure of different graphite grades and their binder and filler phases is presented. Significant differences were found between coarser and finer nuclear grades. Coarse grades have a more diverse range of filler particles, pores and thermal cracks. Finer grades have a more well-defined pore size distribution, fewer variations of filler particles sizes and do not contain as many large thermal cracks. Fine grades tend to have a well-connected network of pores whereas coarser grades contain a larger content of closed porosity. The framework developed within this work can be applied and used to assess the various graphite grades that would down-select materials for specific use in graphite moderated reactor designs. |
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"Nitrogen adsorption data,FIB-SEM tomography and TEM micrographs of neutron-irradiated superfine graingraphite" Jose Arregui-Mena, Cristian Contescu, Philip Edmondson, Data in brief Vol. 21 2018 2643-2650 Link | ||
"SEM and TEM data of nuclear graphite and glassy carbon microstructures"
Jose Arregui-Mena, Robert Worth, William Bodel, Benjamin Maerz, wenjing li, Aaron Selby, Anne Campbell, Cristian Contescu, Philip Edmondson, Nidia Gallego,
Data in Brief
Vol. 46
2023
108808
Link
Micrographs of multiple nuclear graphite grades were captured using scanning electron microscopy (SEM) and transmission electron microscopy (TEM), complementing the data contained in the related manuscript, “A multi-technique image library of nuclear graphite microstructures of historical and modern grades.” The SEM micrographs show the differences among filler particles, binder, and thermal cracks contained in nuclear graphite. This library of microstructures serves as a baseline of as-received material and enables understanding the phases and differences between nuclear grades. TEM micrographs included in this manuscript elucidate the content of a common material contained in the binder phase known as quinoline insoluble (QI) particles. These particles are a phase of graphite that can be used as a forensic fingerprint of the neutron irradiation effects in graphite. The manuscript also contains some data of glassy carbon, an allotrope of carbon that shares similarities with some of the chaotic structures in nuclear graphite. Combined, these micrographs provide a detailed overview of the microstructures of various graphite grades prior to neutron irradiation. |
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"Spatial variability in the mechanical properties of Gilsocarbon"
Lee Margetts, Jose Arregui-Mena, William Bodel, Robert Worth, Paul Mummery,
Carbon
Vol. 110
2016
497-517
Link
The objective of this study is to investigate whether there is significant spatial variability in the mechanical properties of Gilsocarbon nuclear graphite at different sections of the billet; specifically the dynamic Poisson's ratio, dynamic shear modulus, dynamic Young's modulus and density. Similar studies have been done, usually in the context of manufacturing, to assess the quality of graphite components for nuclear reactors. In this new study, the measurements have been carried out at a much higher spatial resolution than previously. A Torness/Heysham B billet was machined into cubes so that measurements could be made across the circumference and height of the billet. ASTM standards were followed to assess the measurements of the samples. The spatial variability of material properties is described and analysed statistically. The study shows that material variability is present at different heights and circumferential locations of the billet. This discovery will have a significant impact on the structural integrity and through life performance predictions made in industry; both in current and future nuclear reactors. The computer modelling of graphite components may predict different outcomes to standard analyses (that use mean values) if this variability is incorporated into the analysis workflow; specifically through stochastic modelling. |
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"Using porous random fields to predict the elastic modulus of unoxidized and oxidized superfine graphite"
Jose Arregui-Mena,
Materials & Design
Vol.
[unknown]
Nuclear graphite is a candidate material for Generation IV nuclear power plants. Porous materials such as
graphite can contain complex networks of pores that influence the material’s mechanical and irradiation
response. A methodology known as the random finite element method (RFEM) was adapted to create synthetic
microstructures and predict the influence of porosity on the elastic properties of graphite during
oxidation. RFEM combines random field theory and the finite element method in a Monte Carlo framework
to estimate the mechanical response of a given grade of graphite. In this research, the random fields
were verified through experimental characterization to predict the elastic response of three nuclear graphite
grades, ETU-10, IG-110, and 2114. Finite element models (FEM) were generated using segmentations
of x-ray computed tomography (XCT) data known as image-based models (IBMs) to validate and
compare with the RFEM results and better understand the effects of uniform oxidation in these graphite |
"Microstructural characterization of nuclear graphite: from microscale to nanoscale" Jose Arregui-Mena, Cristian Contescu, Philip Edmondson, ORPA Research Symposium August 8-8, (2018) | |
"Neutron irradiation effects on the microstructure of nuclear graphite" Jose Arregui-Mena, Benjamin Maerz, Cristian Contescu, Anne Campbell, Philip Edmondson, Yutai Katoh, NuMat 2018 October 14-18, (2018) |
DOE Awards 31 RTE Proposals, Opens FY-20 1st Call - Projects total $1.1 million; Next proposals due 10/31 Awards will go to 22 principal investigators from universities, six from national laboratories, and three from foreign universities. Tuesday, September 17, 2019 - Calls and Awards, Announcement |
This NSUF Profile is 60
Authored an NSUF-supported publication
Presented an NSUF-supported publication
Top 5% of all RTE Proposal submissions
Awarded an RTE Proposal
Collaborated on 3+ RTE Proposals
Reviewed an RTE Proposal
BET and TEM characterization of nuclear graphite irradiated at temperatures below 230°C - FY 2019 RTE 2nd Call, #1773
Characterization of alpha irradiated and control cementitious grouts / grout components used for nuclear waste encapsulation - FY 2019 RTE 2nd Call, #1720
Electron tomography study of dislocation loops and precipitates in ion irradiated Fe-Cr alloys - FY 2023 RTE 1st Call, #4597
Investigation of the effects of neutron irradiation on minerals of concrete aggregates - FY 2020 RTE 2nd Call, #4206
Microstructural characterization of neutron irradiated C-C composites - FY 2023 RTE 1st Call, #4600
Micro-structural investigation of the pore structure of uncrept and crept irradiated PCEA graphite specimens with SEM and FIB tomography - FY 2018 RTE 3rd Call, #1596
TEM investigation of irradiation, irradiation creep and thermal annealing effects in nuclear graphite - FY 2018 RTE 2nd Call, #1495
The Nuclear Science User Facilities (NSUF) is the U.S. Department of Energy Office of Nuclear Energy's only designated nuclear energy user facility. Through peer-reviewed proposal processes, the NSUF provides researchers access to neutron, ion, and gamma irradiations, post-irradiation examination and beamline capabilities at Idaho National Laboratory and a diverse mix of university, national laboratory and industry partner institutions.
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