Joe Palmer

Nuclear power plants (NPPs) require continuous monitoring of various systems, structures, and components to ensure safe and efficient operations. The critical safety testing of new fuel compositions and the analysis of the effects of power transients on core temperatures can be achieved through modeling and simulations. They capture the dynamics of the physical phenomenon associated with failure modes and facilitate the creation of digital twins (DTs). Accurate reconstruction of fields of interest (e.g., temperature, pressure, velocity) from sensor measurements is crucial to establish a two-way communication between physical experiments and models. Sensor placement is highly constrained in most nuclear subsystems due to challenging operating conditions and inherent spatial limitations. This study develops optimized data-driven sensor placements for full-field reconstruction within reactor and steam generator subsystems of NPPs. Optimized constrained sensors reconstruct field of interest within a tri-structural isotropic (TRISO) fuel irradiation experiment, a lumped parameter model of a nuclear fuel test rod and a steam generator. The optimization procedure leverages reduced-order models of flow physics to provide a highly accurate full-field reconstruction of responses of interest, noise-induced uncertainty quantification and physically feasible sensor locations. Accurate sensor-based reconstructions establish a foundation for the digital twinning of subsystems, culminating in a comprehensive DT aggregate of an NPP.

The Advanced Gas Reactor-5/6/7 (AGR-5/6/7) experiment is the fourth and final experiment in the AGR experiment series and will serve as the formal fuel qualification test for the TRISO fuels under development by the U.S. Department of Energy. Certain locations in this experiment reach temperatures higher than any of the previous AGR tests, up to 1500°C. Such extreme temperatures create unique challenges for thermocouple-based temperature measurements. High-temperature platinum-rhodium thermocouples (Types S, R, and B)and tungsten-rhenium thermocouples (Type C) suffer rapiddecalibration due to transmutation of the thermoelements fromneutron absorption. For lower temperature applications, previousexperience with Type K thermocouples in nuclear reactors haveshown that they are affected by neutron irradiation only to alimited extent. Similarly, Type N thermocouples, which are morestable than Type K at high temperatures, are only slightly affectedby neutron fluence. Until recently, the use of these nickel-basedthermocouples was limited when the temperature exceeds 1050°Cdue to drift related to phenomena other than nuclear irradiation.Recognizing the limitations of existing thermometery to measuresuch high temperatures, the sponsor of the AGR-5/6/7 experimentsupported a development and testing program for thermocouplescapable of low drift operation at temperatures above 1100°C. High Temperature Irradiation Resistant Thermocouples (HTIR-TCs)based on molybdenum/niobium thermoelements have been underdevelopment at Idaho National Laboratory (INL) since circa 2004. A step change in accuracy and long-term stability of thisthermocouple type has been achieved as part of the AGR-5/6/7thermometry development program. Additionally, long-termtesting (9000+ hrs) at 1250°C of the Type N thermocouplesutilizing a customized sheath developed at the University ofCambridge has been completed with low drift results. Both theimproved HTIR and the Cambridge Type N thermocouple typeshave been incorporated into the AGR-5/6/7 test, which beganirradiation in February 2018 in INL’s Advanced