Priyanka Agrawal

In this paper, Inconel 718 (IN718) superalloy was processed by laser powder-bed fusion additive manufacturing (L-PBFAM), followed by heat treatment. High-resolution nanoindentation was used to investigate the complex deformation mechanisms that occurred at various length scales in both conditions. The nanoindentation elastoplastic maps show a strong crystal orientation dependency of modulus and hardness, which is attributed to the high mechanical anisotropy of IN718. The hardness map effectively resolves complex microscale strength variation imparted due to the hierarchical heat distribution associated with the thermal cycles of L-PBFAM. The disproportionately high hardening effect of Nb, Mo-rich chemical segregations and Laves phases in dendritic structures is also observed. The heat treatment resulted in a 67% increase in yield strength (from 731 MPa in the L-PBFAM condition to 1217 MPa in the heat-treated condition) due to the activation of multiple precipitation-strengthening mechanisms. The nanoindentation mapping of a heat-treated sample delineates the orientation-dependent hardness distribution, which apart from high mechanical anisotropy of the alloy, is also contributed to by a high degree of coherency strengthening of the D022 γ″-precipitates oriented parallel to the <001> crystal plane of the γ-matrix. The mean hardness of the sample increased from 13.3 GPa to 14.8 GPa after heat treatment. Evidence of extensive deformation of twin networks and dislocation cells was revealed by transmission electron microscopy of the deformed region under the nanoindentation tip.

Activation of different slip systems in hexagonal close packed (h.c.p.) metals depends primarily on the c/a ratio, which is an intrinsic property that can be altered through alloying addition. In conventional h.c.p. alloys where there is no diffusion-less phase transformation and associated transformation volume change with deformation, the c/a ratio remains constant during deformation. In the present study, c/a ratio and transformation volume change of h.c.p. epsilon martensite phase in transformative high entropy alloys (HEAs) were quantified as functions of alloy chemistry, friction stir processing and tensile deformation. The study revealed that while intrinsic c/a is dependent on alloying elements, c/a of epsilon in transformative HEAs changes with processing and deformation. This is attributed to transformation volume change induced dependence of h.c.p. lattice parameters on microstructure and stress state. Lower than ideal c/a ratio promotes non-basal pyramidal 〈c + a〉 slip and deformation twinning in epsilon phase of transformative HEAs. Also, a unique twin-bridging mechanism was observed, which provided experimental evidence supporting existing theoretical predictions; i.e., geometrical factors combined with grain orientation, c/a ratio and plastic deformation can result in characteristic twin boundary inclination at 45–50°.