Mercedes Hernández-Mayoral

The existing knowledge about the effect of neutron irradiation on the mechanical properties of reactor pressure vessel steels under reactor service conditions relies to a large extent on accelerated irradiations realized by exposing steel samples to a higher neutron flux. A deep understanding of flux effects is, therefore, vital for gaining service-relevant insight into the mechanical property degradation. The existing studies on flux effects often suffer from incomplete descriptions of the irradiation-induced microstructure. Our study aims to give a detailed picture of irradiation-induced nanofeatures by applying complementary methods using atom probe tomography, positron annihilation, small-angle neutron scattering and transmission electron microscopy. The characteristics of the irradiation-induced nanofeatures and the dominant factors responsible for the observed increase of Vickers hardness are identified. Microstructural changes due to high flux conditions are smaller nm-sized solute atom clusters with almost the same volume fraction and a higher concentration of vacancies and sub-nm vacancy clusters compared to low flux conditions. The results rationalize why pronounced flux effects on the nanofeatures, in particular on solute atom clusters, only give rise to small or moderate flux effects on hardening.

Several open issues remain concerning the quantitative understanding of irradiation hardening in high-Cr steels. One of these issues is addressed here by correlating yield points that are observed in stress-strain curves with dislocation decoration observed by TEM for neutron-irradiated Fe-Cr alloys. It is found that both higher neutron exposure and higher Cr content promote irradiation-induced loops to arrange preferentially along dislocation lines. Consequently, the activation of dislocation sources requires unlocking from the decorating loops, thus resulting in a yield drop. This process is considered within the source hardening model as opposed to the dispersed barrier hardening model, the latter aimed to describe dislocation slip through a random array of obstacles. Microstructure-informed estimates of the unlocking stress are compared with measured values of the upper yield stress. As functions of neutron exposure, a cross-over from the dominance of dispersed-barrier hardening accompanied by smooth elastic-plastic transitions to the dominance of source hardening accompanied by yield drops is observed for Fe-9% Cr and Fe-12% Cr.

Powders with nominal composition Fe–14Cr–2W–0·4Ti were mechanically alloyed (MA) with Y₂O₃ in a planetary ball mill at two different rotational speeds. Consolidation of the as milled powders was performed by spark plasma sintering (SPS). As milled powders showed a highly deformed microstructure with elongated nanometre grains and, depending upon the rotational speed, different stages of the nanocluster evolution were observed to be produced. In the case of consolidated materials, grain growth occurred during the SPS process and it was possible to observe the influence of the MA parameters, with larger and more homogeneously distributed grains at the higher rotational speed. Additionally, Ti was observed to be incorporated to the nanoclusters after SPS, indicating a further step in their evolution during consolidation. The mechanical behaviour of the SPS compacts was evaluated by tensile and small punch testing also showing the influence of the MA parameters in the material behaviour.

Ferritic oxide dispersion strengthened (ODS) alloys are candidate materials to be used as cladding for long term fast reactors, due to their high strength at high temperature and good swelling and irradiation resistances. The fabrication of cladding tubes is usually made by a succession of cold deformation steps where a deformation induced anisotropic microstructure could take place, which would affect the mechanical behaviour of the tube. The characterisation of this microstructural anisotropy is one of the key issues in the development of cladding ODS tubes. In this paper, the microstructural anisotropy of a Fe–14Cr–ODS extruded bar and a Fe–12Cr–ODS plate is characterised and its effect on the mechanical properties is analysed by tensile, impact and small punch testing. In both materials, a reduction of the ductility is observed in the transverse specimens. In addition, the fracture behaviour seems to be strongly dependent on the location of the crack plane regarding the elongated grained microstructure.